An analysis of the structure of warp-knitting machines shows a great variety of the parameters of the knitting zone geometry, rigidity and attenuation of the tension rail system, a coefficient of friction of the threads against guiding elements and the character of the kinematic input function of loop forming elements. In the process of technical design, the constructors concentrate on the kinematics and dynamics of the components of the machine, the kind and properties of the materials used, optimisation of overall constructional dimensions etc. In many cases the aspects concerning the technology of manufacturing knitted fabrics are ignored at the stage of assumptions and design concepts. A significant element in the modelling of the construction design of a warp-knitting machine is the process of optimisation of the machine feeding parameters, considering the minimum load of the threads being fed. This paper presents a simulation of the feeding zone in order to analyse and optimise its working conditions. 

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Optimisation of the Knitting Process on Warp-Knitting Machines in the Aspect of the Feeding Zone Geometry

Research and development

Author:

  • Mikołajczyk Zbigniew
    Department of Knitting Technology and Structure of Knitted Products, Faculty of Material Technologies and Textile Design, Technical University of Lodz, Łódź, Poland

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Abstract:

An analysis of the structure of warp-knitting machines shows a great variety of the parameters of the knitting zone geometry, rigidity and attenuation of the tension rail system, a coefficient of friction of the threads against guiding elements and the character of the kinematic input function of loop forming elements. In the process of technical design, the constructors concentrate on the kinematics and dynamics of the components of the machine, the kind and properties of the materials used, optimisation of overall constructional dimensions etc. In many cases the aspects concerning the technology of manufacturing knitted fabrics are ignored at the stage of assumptions and design concepts. A significant element in the modelling of the construction design of a warp-knitting machine is the process of optimisation of the machine feeding parameters, considering the minimum load of the threads being fed. This paper presents a simulation of the feeding zone in order to analyse and optimise its working conditions. 

Citation: Mikołajczyk Z..; Optimisation of the Knitting Process on Warp-Knitting Machines in the Aspect of the Feeding Zone Geometry. 81 FIBRES & TEXTILES in Eastern Europe 2011, Vol. 19, No. 4 (87) pp. 81-88.

Published in issue no 4 (87) / 2011, pages 81–88.

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